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Modular filtration system

Ideal replacement for Cloth, Disc and Sand filters

Flocell XFM is a modular range of filtration systems for Tertiary Solids and Phosphorus Removal.

The open-cell media has been designed to efficiently reduce water turbidity and retain particulate without increasing the pressure within the filter or reducing the flow.

Application 

  • Commercial sewage
  • Utilities and municipal wastewater 

Hire, trial or capital purchase  

Flocell container image close up

Product highlights

  • Effluent quality below 0.25 mg/l total ‘P’ when combined with chemical dosing

  • Up to 94% less power than a cloth filter*

  • 100 times more retention capacity than a sand filter*

  • Backwash return – max. once a week up to 30 mins

  • No chemical cleans – not affected by polymers or chemicals

  • Filter system - no parts, consumables or lubricants

*Compared to sand and / or cloth filters of the same size on a typical installation

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Simple to maintain and operate

  • Low operator time - typical cleaning times are only 30 minutes once per week with no chemical cleans
  • Open cell media reduces hydraulic loss and minimises pump size

  • No parts, consumables or lubricants within the filter system​

  • No hydraulic load, clogging or downtime

  • Requires little or no periodic servicing​

 

No COSHH chemicals

  • No supplemental dosing required to achieve 0.5mg/l Total P

  • Significantly reduces iron outlet risk if ferric is dosed

  • No chemical cleans

Design and manufacture

  • System design life is 20 years and over 10 years for the media

  • Containers sizes up to to 40ft - linking in a series or parallel

  • Skid mounted option available

  • Modular off site build - simple installation

  • Pump or gravity-fed options

P removal

P removal capability still requires chemical dosing to precipitate out the phosphorus as suspended solids.

Open-cell media

Flocell open-cell media has been designed to efficiently reduce water turbidity and retain particulate without increasing the pressure within the filter or reducing the flow.

Flocell container straight on view(white background)

 

Installation

  • Simple installation
  • Site commissioning and switched-on within an hour of delivery

Training

WCS Environmental Engineering offers full commissioning and training to customers with annual service contracts

Mobile lab testing

Particle size analysis

  • Solids removal filtration
  • P removal

On site effluent sample testing  enables us to identify the most efficient wastewater treatment equipment,

Total particle size analysis​

  • Up to 15 user-defined size cohorts between 2µm - 125µm​
  • Real time analysis up to 4 samples per hour ​
  • Critical for solution-matching​

Themogravimetric TSS analysis​

  • Real time determination of influent, effluent and sludge mass​
  • Büchner method utilising vacuum pump and dried sample​
  • Scales to 0.1mg

Air Clean technology

Flocell XFM Fines Filters use air to clean rather than a traditional backwash cycle. Cleaning with air using the low-energy blower package agitates the media pack and removes contained solids during the short cleaning cycle.

Air reduces energy use, it substantially reduces the amount of water that is lost, whilst at the same time producing a highly concentrated and manageable effluent stream that infrequently needs to be removed or returned to the head of works to co-settle with incoming effluent.

Flocell-1200-Filter-RenderFlocell-XFM-1200Filter-Internal-Flow-Diagram-XFMMedia-NEWLID-01

Only the single volume of the filter is discharged when cleaning and with prolonged periods of operation possible due to high retention capacity the water and power savings are significant.  

Flocell-XFM-1200Filter-AirClean-Diagram-XFMMedia-NEWLID-01

 

Media

The open cell media has been specifically engineered to optimise the mechanical filtration performance of the Flocell filtration system.

Flocell filtration system open cell media has been independently tested by the IFTS (Institut de la Filtration et des Technique Séparatives) in France and Cranfield University to offer vastly superior performance in terms of retention capacity, retention efficiency, energy consumption and power use.

  • Patented technology
  • Media life is over 10 years and only needs cleaning with system water
  • UK manufactured from 100% virgin HDPE.
  • Low hydraulic retention time (HRT).
  • Biofilm enhances Mechanical Filtration efficiency
  • Ability to manage a wide variety of load scenarios.
  • Significant Reductions in:
    • TSS        
    • Phosphate
    • Iron
    • BOD

XFM graph

 

WCSEE in partnership with Flocell - Evolution Aqua filtration specialists

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