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Modular filtration system

Tertiary Solids & Phosphorus Removal

The Flocell XFM is an ultra-low maintenance, sustainable solution that consumes significantly less power and water than traditional filtration systems, which often require frequent backwashing, chemical cleaning and part replacements.

Scalable and modular in design, it offers flexible integration across various process stages. The XFM system is an ideal replacement for cloth, disc, sand filters and microscreens.

Application 

  • Utilities and municipal wastewater
  • Industrial and trade effluent
  • Commercial sewage - off mains 

Available for hire, trial, or capital projects, the containerised unit can be delivered, installed, and commissioned quickly.

Flocell container image close up

Product highlights

  • Phosphorus Removal <0.25mg/l TP discharge when combined with chemical dosing

  • High solids loading capacity

    Single-pass <10mg/l TSS discharge

    Bio-dialysis (multi-pass) <5 mg/l TSS discharge

  • Flexible integration across different process stages

  • Over 99% more water efficient*

  • Up to 94% less power*

  • No back washing required

  • Weekly filter cleaning cycle - up to 30 mins

  • Quick delivery: standardised design (no concrete base), one-hour commissioning and < 30 mins operator training

*Compared to conventional filters

Modular container options

Flocell XFM5 Modular Filtration System WO BG

Flocell XFM 5 (10ft) container with flow rate 5lt/sec

1 filter

Flocell XFM10 Modular Filtration System WO BG

Flocell XFM 10 (10ft) container with flow rate 10lt/sec

2 filters

Flocell XFM520 Modular Filtration System WO BG

Flocell XFM 20 (20ft) container with flow rate 20lt/sec

4 filters

Flocell XFM40 Modular Filtration System WO BG

Flocell XFM 40 (40ft) container with flow rate 40lt/sec

8 filters

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Simple to maintain and operate

  • Designed for minimal labour - approx. 30 minutes every 1-2 weeks
  • Sludge can go directly into the sludge holding tank or returned to head of work
  • Open cell media reduces hydraulic loss and minimises pump size
  • No chemical cleans – not affected by polymers or chemicals
  • Filter system - no parts, consumables or lubricants ​

 

Air Clean technology - no back washing required

  • Weekly filter cleaning cycle – up to 30 mins
  • No hydraulic pressure
  • Immediate filtration, no clogging or downtime

     

Bio-dialysis mode

  • Multipass treatment increases the capacity to remove solids
  • Increase sludge thickness
  • Flexible implementation within process stages 

WCSEE Flocell: Fast response and quick setup

  • No concrete needed for installation only a flat base
  • Site commissioning and switched-on within an hour of delivery
  • Onsite operator training to run the system in less than half-an-hour

 

Design and manufacture

  • 20-year lifespan for the XFM housing and media.
    Blowers, pumps, valves and other components are as per the original manufacturer's warranty
  • Standardised approach to design - no concrete base only a flat surface
  • Containers sizes up to to 40ft - linking in a series
  • ​Each filter is designed to take 5 liters per second
  • Pump or gravity-fed options
  • Modular off site build 
  • Media manufactured from 100% virgin HDPE
  • Manufactured in the UK

Flocell container straight on view(white background)

 

No COSHH chemicals

  • No supplemental dosing required to achieve 0.5mg/l TP
  • Significantly reduces iron outlet risk if ferric is dosed
  • No chemical cleans

Training

WCS Environmental Engineering offers full commissioning and training to customers with annual service contracts

Mobile lab testing

Particle size analysis

  • Solids removal filtration
  • P removal

On site effluent sample testing  enables us to identify the most efficient wastewater treatment equipment,

Total particle size analysis​

  • Up to 15 user-defined size cohorts between 2µm - 125µm​
  • Real time analysis up to 4 samples per hour ​
  • Critical for solution-matching​

Themogravimetric TSS analysis​

  • Real time determination of influent, effluent and sludge mass​
  • Büchner method utilising vacuum pump and dried sample​
  • Scales to 0.1mg

Air Clean technology

Flocell XFM Modular Filtration System use air to clean rather than a traditional backwash cycle.

Cleaning with air using the low-energy blower package agitates the media pack and removes contained solids during the short cleaning cycle.

Air reduces energy use, it substantially reduces the amount of water that is lost, whilst at the same time producing a highly concentrated and manageable effluent stream that infrequently needs to be removed or returned to the head of works to co-settle with incoming effluent.

Flocell-1200-Filter-RenderFlocell-XFM-1200Filter-Internal-Flow-Diagram-XFMMedia-NEWLID-01

Only the single volume of the filter is discharged when cleaning and with prolonged periods of operation possible due to high retention capacity the water and power savings are significant.  

Flocell-XFM-1200Filter-AirClean-Diagram-XFMMedia-NEWLID-01

 

Open cell media - independently tested

The open cell media has been specifically engineered to optimise the mechanical filtration performance of the Flocell filtration system.

Independently tested 

Flocell filtration system patented open cell media has been independently tested by the IFTS (Institut de la Filtration et des Technique Séparatives) in France and Cranfield University to offer vastly superior performance in terms of retention capacity, retention efficiency, energy consumption and power use.


XFM graph

The patented Flocell XFM open-cell media has been designed to efficiently reduce water turbidity and retain particulate without increasing the pressure within the filter or reducing the flow.

The open cell media traps and settles the solids. Once the media reaches maximum capacity, the trapped solids do not get displaced and therefore do not get into the environment. 

Flocell XFM Open Cell Media

  • Biofilm enhances Mechanical Filtration efficiency
  • Designed to trap particles down to 1 micron
  • Low hydraulic retention time (HRT)
  • Biofilm enhances Mechanical Filtration efficiency
  • Ability to manage a wide variety of load scenarios
  • Significant Reductions in:
    • TSS        
    • Phosphate
    • Iron
    • BOD

WCSEE in partnership with Flocell - Evolution Aqua filtration specialists

Case studies and contract wins

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